j125 / tzr 150/ reed valve

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keeping it cool

Post  littlemoon on Sat Jul 17, 2010 1:25 pm

water cooling is now in the mix, just the head to keep it simple. i have looked at a radiator from a gas gas trials bike, nice and small with a fan if needed . i wont need the engine cowl as the cylinder is upright (better air flow over the cylinder). and the varitronic ignition i will be getting has no fins on the fylwheel. the pump will be driven of the spare feed from the varitronic ...... simples Shocked the head will be made from the same billet as the packer plate. it will be a 2 piece job and i might even move the plug to the centre ( easier to machine). with a small adjustment to the frame for clearance
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Re: j125 / tzr 150/ reed valve

Post  Snails on Sun Jul 18, 2010 1:03 am

Crickey. Nothing like keeping it simple!

Really looking forward to seeing this. You think you will only need to cool the cylinder head if its water cooled?
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head

Post  littlemoon on Sun Jul 18, 2010 12:47 pm

i dont think my engineering skills could run to a full water cooled cylinder aswell No
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Re: j125 / tzr 150/ reed valve

Post  Thackers on Sun Jul 18, 2010 1:16 pm

Simon, from what i can see your engineering skills are bang on, your pushing new boundries here i think with the water cooling idea. Carry on with the idea this is the stuff that will stand out in the future and will be looked back on as to how you did it. Cool
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cool running

Post  littlemoon on Sun Jul 18, 2010 2:33 pm

just noticed something regaurding the radiators i am looking at. motor cross radiators are slightly bigger with no fans. trials bikes have very small rads with fans, as trials bikes spend a lot of time ticking over with no air flow over the rad they need a fan. vice versa with motox. i will going with the no fan route. something like these will do the job

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=170513954254&ssPageName=STRK:MEWAX:IT

or

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=220638092769&ssPageName=STRK:MEWAX:IT

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waiting game

Post  littlemoon on Wed Jul 21, 2010 3:38 pm

just waitng for some parts to come in. water pump , rad, crank pin and packer plate to finish. also all the parts to rebuild the engine, bearings seals etc.
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vegatronic

Post  littlemoon on Thu Jul 22, 2010 3:23 pm

i now have a varitronic ignition to go on this project. it needs a bit of tweeking to fit but should work ok Cool
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exhausting

Post  littlemoon on Thu Jul 22, 2010 3:27 pm

i will have a new old stock allspeed exhaust in a couple of days. it will need a down pipe making up plus some brackets Cool . i dont know how it will perform, it will be a suck it and see job Shocked
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Re: j125 / tzr 150/ reed valve

Post  daz.h on Wed Jul 28, 2010 9:00 am

simon,
i have got my frame at home, i can drop it off at yours if you wish, for the box to be cut in and welded.
ps, i'd need your address though Smile
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frame mods

Post  littlemoon on Wed Jul 28, 2010 4:33 pm

daz.h wrote:simon,
i have got my frame at home, i can drop it off at yours if you wish, for the box to be cut in and welded.
ps, i'd need your address though Smile

email sent Wink
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pipe

Post  littlemoon on Wed Jul 28, 2010 4:34 pm

exhaust is here Cool , will put some pics up soon Very Happy
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pics

Post  littlemoon on Sat Jul 31, 2010 11:42 am

new pipe





varitronic base plate machined down to fit mag flange





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packer plate

Post  littlemoon on Sun Aug 01, 2010 11:02 am

here is the packer plate





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no rest for the wicked

Post  littlemoon on Sun Aug 01, 2010 11:32 am

i think i will be on with the exhaust next week . other things left to get are a carb , reed block, water pump, radiator and a water cooled head Very Happy Cool
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Re: j125 / tzr 150/ reed valve

Post  daz.h on Sun Aug 01, 2010 3:17 pm

very flash
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and then there was two

Post  littlemoon on Mon Aug 02, 2010 12:25 pm

i have daz h's frame for some butchery. this is the mk2 big box conversion Cool by that well known italian tuning house Laughing . more pics to follow as and when i get chance to finish. here are a few pics







looking good, eh daz Shocked

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Re: j125 / tzr 150/ reed valve

Post  daz.h on Mon Aug 02, 2010 3:43 pm

affraid
nothing like a big box to keep a man happy Razz
its looking great simon, much appreciated, i was actually going to ask if it could be made deeper, obviously great minds think alike Smile
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progress , mr h.

Post  littlemoon on Sun Aug 08, 2010 10:07 am

the next stage of the big box.





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Re: j125 / tzr 150/ reed valve

Post  daz.h on Sun Aug 08, 2010 3:13 pm

Very Happy looks great simon, talented guy !!
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box

Post  littlemoon on Sun Aug 08, 2010 4:24 pm

i will be making a box to fit inside the outer frame. the holes in the outer frame will have some captive nuts on the back then the inner box will have some counter sunk holes in so that the heads of the fixing bolts will be flush with the surface of the box. you will then be able to remove the inner box if you need to to add or remove your hidden electrics or water pump Shocked Cool Wink
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Re: j125 / tzr 150/ reed valve

Post  daz.h on Sun Aug 08, 2010 4:28 pm

cheers yep, i stand by my previous post,
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Re: j125 / tzr 150/ reed valve

Post  daz.h on Sun Aug 15, 2010 6:59 am

hows it coming along simon?
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all work and no play

Post  littlemoon on Sun Aug 15, 2010 12:57 pm

shoild be ready by next weekend. i am having to work duringmy hollidays Rolling Eyes Mad .
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Re: j125 / tzr 150/ reed valve

Post  daz.h on Mon Aug 16, 2010 8:08 am

Mad working during holidays Mad
i suppose at least it gurantees your next contract Very Happy
great work simon, many thank, looking forward to getting it back and into paint.
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progress ( for daz)

Post  littlemoon on Mon Aug 30, 2010 9:50 am

nearly done




















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Re: j125 / tzr 150/ reed valve

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